Description

HighTex 828AC320 Heavy-Duty Automatic Webbing Cutting & Marking Machine

When standard 200mm webbing cutters aren’t wide enough for your production requirements, the HighTex 828AC320 provides a larger 300mm cutting capacity for wide industrial webbing and multi-strip production.

This heavy-duty automatic cutting and marking machine is designed for businesses manufacturing lifting slings, wide webbing assemblies, lashing straps, safety equipment, climbing products, and other industrial textile products.

The 828AC320 combines automatic measuring, hot-knife cutting, point marking, and programmable production control into one integrated system, helping manufacturers streamline repetitive material preparation before sewing and assembly.

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300mm-WIDE WEBBING CUTTING CAPACITY

The defining feature of the 828AC320 is its 300mm maximum cutting width.

This expanded working width is designed for applications involving wide-body webbing and lifting sling materials that exceed the capacity of conventional 200mm machines.

The available width can also provide opportunities to process multiple narrower strips side-by-side when the material configuration and production requirements allow.

For example, a 300mm working area can accommodate combinations such as:

• Three 100mm strips
• Six 50mm strips
• Other suitable multi-strip arrangements

This can increase the amount of material processed during a production cycle compared with single-strip operation.

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AUTOMATIC WEBBING CUTTING & POINT MARKING

The 828AC320 combines automatic cutting and programmable point marking in one production process.

The integrated marking system can apply up to 90 reference points per cutting cycle.

These markings can serve as visual production guides for subsequent assembly and sewing operations, helping operators identify locations for:

• Overlapping
• Reinforcement stitching
• Component placement
• Assembly points
• Other programmed manufacturing positions

By marking the webbing during the cutting process, manufacturers can reduce the need for separate manual measuring and marking steps further down the production line.

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DUAL 600°C HOT-KNIFE SYSTEM

The 828AC320 uses two heated knives—an upper and lower hot knife—for cutting suitable synthetic webbing.

The blades can reach temperatures of up to 600°C.

The hot-knife process cuts through synthetic fibers while simultaneously helping seal the edges of the material.

This is particularly useful for materials such as:

• Nylon
• Polyester
• Polypropylene
• Synthetic industrial webbing

Heat-sealing the cut edge helps minimize loose fibers and fraying compared with an ordinary cold cut, making the process well suited to industrial webbing preparation.

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SYNCHRONIZED TOP & BOTTOM ROLLER FEEDING

Wide and heavy webbing can create significant resistance during feeding.

To address this, the 828AC320 uses a synchronized top-and-bottom roller feeding system to move the material through the cutting area.

The dual-roller arrangement is designed to maintain consistent contact with the webbing and minimize material slippage during automated feeding.

The machine’s specified cutting tolerance is approximately:

+2mm / -2mm

Actual accuracy can depend on material characteristics, machine setup, feeding conditions, and production parameters.

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PROGRAMMABLE PLC CONTROL

The HighTex 828AC320 uses a PLC-controlled touchscreen operating system that allows operators to program the machine without relying entirely on manual mechanical adjustments.

Production parameters can be configured according to the job requirements, including:

• Cutting length
• Cutting quantity
• Cutting delay
• Marking positions
• Production profiles

This makes the machine suitable for businesses that regularly switch between different webbing products and cutting specifications.

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30-PROGRAM MEMORY

Repeat orders are common in industrial webbing manufacturing.

The 828AC320 includes memory storage for up to 30 production programs, allowing commonly used configurations to be saved and recalled.

Instead of entering the same cutting parameters every time an existing product is manufactured, operators can select the appropriate stored program and make any necessary adjustments.

This can simplify setup for recurring orders and multiple product configurations.

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ADJUSTABLE CUTTING DELAY

The machine provides a cutting delay range of approximately 1–1.5 seconds per cutting cycle.

This setting allows operators to adjust the time the hot knives remain engaged according to the material being processed.

Proper dwell-time adjustment is particularly important when working with thicker synthetic webbing where sufficient heat exposure is needed to complete the cut and seal the material edges.

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OPTIONAL AUTOMATIC PRE-FEEDING & TENSION CONTROL

For larger production environments, the 828AC320 can be equipped with an optional automatic feeding/pro-tensioning system.

Optional Automatic Feeding Equipment: +$4,000

The pre-feeder is designed to pull webbing from floor bins, trolleys, or other material storage arrangements before the material enters the cutting machine.

This can help provide more controlled material feeding and reduce problems caused by inconsistent tension, snagging, or heavy material resistance.

For high-volume operations, the optional feeder can be a valuable addition to the complete cutting system.

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DESIGNED FOR WIDE INDUSTRIAL WEBBING

The 828AC320 is particularly suited to applications where wide or heavy webbing must be repeatedly measured, marked, and cut.

Lifting & Rigging

• Wide lifting slings
• Industrial lifting webbing
• Basket sling components
• Rigging products

Cargo & Load Restraint

• Lashing straps
• Cargo restraint webbing
• Tie-down products

Safety Equipment

• Safety harness webbing
• Fall-protection equipment
• Industrial restraint systems

Outdoor & Climbing Equipment

• Climbing webbing
• Rope-related products
• Heavy-duty outdoor equipment

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HEAVY-DUTY PRODUCTION DESIGN

Automatic webbing equipment needs to withstand repetitive production cycles.

According to the supplied product information, HighTex prepares these machines through an extended assembly and testing process before shipment.

The machine is designed to provide an integrated production workflow rather than simply functioning as a standalone hot-knife cutter.

With automated feeding, programmable cutting, point marking, and production memory, the 828AC320 is built around the requirements of manufacturers processing industrial webbing repeatedly.

The supplied information also states that these machines are manufactured in accordance with CE safety standards.

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KEY FEATURES

• 300mm maximum cutting width
• Automatic webbing cutting and measuring
• Integrated point-marking system
• Up to 90 marking points per cutting cycle
• Dual upper and lower hot knives
• Maximum blade temperature of 600°C
• High-speed-steel cutting blades
• Synchronized top-and-bottom roller feeding
• Cutting length from 100–500,000mm
• Approximate cutting tolerance of ±2mm
• PLC touchscreen control
• Adjustable cutting dwell time
• Storage for 30 production programs
• Designed for wide industrial webbing
• Suitable for nylon, polyester and polypropylene
• Optional automatic pre-feeding/pro-tensioning system
• Suitable for lifting slings, lashing straps, safety harnesses and other industrial webbing

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TECHNICAL SPECIFICATIONS

*As supplied in the manufacturer’s specifications. Actual processing capability should be confirmed for the specific webbing or rope material before ordering.

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828ACM VS 828AC320

Since both machines are in this category, I’d make the distinction very clear on the site:

The key reason to choose the 828AC320 is its additional 100mm of cutting width, making it the better fit for wide lifting-sling webbing and production setups requiring greater working capacity.

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WHY CHOOSE THE HIGHTEX 828AC320?

The HighTex 828AC320 is designed for manufacturers who need a wider, automated solution for industrial webbing preparation.

Its 300mm cutting capacity gives it an advantage when processing wide lifting-sling materials or multiple narrower strips simultaneously. The integrated marking system can create up to 90 programmed reference points per cycle, while the dual 600°C hot knives provide heated cutting and edge sealing for suitable synthetic webbing.

Combined with synchronized roller feeding, touchscreen PLC control, 30 programmable memory profiles, and an optional tension-control pre-feeder, the 828AC320 provides a comprehensive solution for repetitive webbing cutting and marking operations.

For manufacturers working with wide slings or looking to increase production capacity through multi-strip processing, this is the wide-format option in the HighTex 828AC series.